CLUSTERLINE® 600

Panel processing up to 650mm

 

From 300x300 to 650x650 – proven panel processing capability

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Panel Level Packaging

  • Portfolio of Degas, Etch and PVD technologies
  • Reliable deposition of low contact resistance (Rc)
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Advanced IC Substrates

  • Emerging technologies including glass core
  • Custom tool features including substrate flip
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High Performance Computing and AI

  • Backside metallization processes for thermal management
  • Best substrate utilisation efficiency for large package sizes

Overview

A large area cluster tool for single panel processing, Evatec's panel tool was introduced in 2017, and is already production proven for substrates up to 550x550mm. The latest version now offers capability for substrate sizes up to 650 x 650mm. It integrates degas, etch and deposition capabilities for Advanced Packaging applications including Fan-Out Panel Level Processing (FOPLP) and advanced IC substrate manufacturing.

Choose CLUSTERLINE® 600 for:

  • Flexible cluster architecture
  • Processing of glass or highly outgassing substrates
  • Substrate static during processes for lowest particle counts
  • Degas, etch and deposition process know-how  

Configuration

The CLUSTERLINE® 600 open system architecture is based around a 6 sided vacuum transport module with vacuum load lock allowing easy tool configuration and future expansion for panel sizes up to 650 x 650mm.

An atmospheric frontend integrating atmospheric robot and aligner enables integration of up to four load port modules.

Panel control options include warpage detection, ionizer, electrostatic sensors, RF ID and panel temperature sensors.

CLUSTERLINE® 600 Platform

  • 6 sided vacuum transport module with vacuum load lock
  • Up to 5 process modules for etch or sputter processes
  • Innovative new high performance Interface Transfer Module (ITM). Two load locks on one VTM flange

CLUSTERLINE® 600 Process Modules / Components

  • Full process isolation
  • Atmospheric Batch Degasser(s)
  • Arctic etch technology for highly outgassing substrates
  • Highly uniform etch and sputter technologies
  • No moving panels during processing for best cooling and particle performance

Process Know-How

It all starts with atmospheric degas technology. Simultaneous degassing of 21 substrates at atmospheric pressure offers superior performance over vacuum processes with uniform degas for the best film adhesion after subsequent processing.

Dual frequency, dual electrode CCP etch source technology offers high uniformity large area etch while the panel is static for the best particle performance. RIE etch technology is also available according to customer process requirements.

Rotary cathode sputter technology offers low cost of ownership. Just like in etch, panels remain static during sputter processing for lowest particle counts. 

For more information about how our customers are successfully using the tool for FOPLP production take a look at the story from our technology magazine LAYERS or contact your local sales & service organization.

Interactive Element

Click on the individual sections in the circle to read all the details.

AFEM

Handling integration for manipulating the substrates from the FOUP or customer cassette through the system and back. Incl. in-situ warpage measurement and full SECS/GEM integration

Up to 6 Loadports (LP) are possible (with extension), standard up to 5 LP

The substrates are provided in FOUPS integrated via loadports

Integrated HMI with drawer option for rapid process development

HMI mounted to side in case of pos need for LP

Many options can be integrated to AFEM:

  • Panel temperature sensor
  • Electrostatic sensor (ES)
  • Warpage detection
  • Additional ionizers (“Top”, IMB)
  • Cameras for AFEM (4) incl. recorder
  • Panel ID reader from bottom (standard) or top
  • OHT E84

Further options to Loadports:

  • InfoPad
  • RFID Omron V640 standard, V680
  • Camera mapping (for selected LP type)

ABD

The atmospheric batch degasser is ideal for repetitively accurate outgassing of organic substrates.

Very high benefit from it’s advantages when processing substrates with material mix (e.g. different emissivity’s of Cu and ABF).

AFLIP

Flipping substrate up side down for both side processing.

Robust design safe handling. Keep out zone handling (KOZ) available.

ITM, IMA, IMB

IMA & IMB, very compact hence fast airlocks for high throughput

Only one VTM flange for two “load locks”

Two step pump and venting. VTM never connected direct to airlock chamber

Buffer capability e.g. for pasting panel(s)

VTM

1-5 process module ports (SPM integration)

Up to 4 process gases

Integration of PVD, PVE

Modular, quick upgrades, isolated maintenance

SPM, Physical Etch, PVE

PSS600 capacitive plasma etch technology

Dual frequency for adjusting ion-bombardment and plasma density

Large area etch for low recontamination

Panel stationary during process avoids particles and top good chuck cooling

Latest design tuned for thinner, fragile substrates and highest plasma stability

Maximized adhesion and minimized Rc

Prepared for one chuckgas and up to 4 process gases

Integrated plasma power supplies for short cabling, low losses and stable condition

PVD

SSS600 with 4 rotatable cathodes

Largest targetlife with best target cooling

Moveable magnet for uniformity tuning

Panel stationary during process avoids particles and top good chuck cooling

Prepared for one chuckgas and up to 4 process gases

Integrated plasma power supplies for short cabling, low losses and stable condition

Chucks

Different chucks & chuck tops depending on requirement

Arctic for superb cooling in PVE

Designs for respecting keep out zones (KOZ)

Supply Units

ECR rack, including power feed arc flash, control computers and power distribution system to all modules

AFEM rack including atm. Robot controller and power distribution for all integrated components

Water, air supply system

Arctic chiller option for PVE

Read more about CLUSTERLINE® 600 in our LAYERS magazine

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CLUSTERLINE® 600 - Perfect for next generation IC-substrates too!

PNL600 E Evatec

Scaling to fine features for chiplets on large panels

Want to know more?

Contact your local Sales & Service team

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